Powerhouse 40 Series Grill Parts
Gas Grill Parts from Grill Parts Distributors.

The Powerhouse 40 Series uses a different burner and other parts depending on the design of the burner and the location of the burner control knobs. Click on the correct burner description below to go to your correct parts list.
 

The PRECISION FLAME Powerhouse 40 has a U-shaped burner with two control knobs on the RIGHT side of the grill as you face it.  Click here for parts list.

The MASTERFLAME Powerhouse 40 has a bar-shaped burner with two control knobs on the FRONT control panel as you face the grill.  Click here for parts list.

 
Parts Precision Flame Powerhouse 40 Series Popular Parts
U-shaped burner with two control knobs on the RIGHT side of the grill as you face it.
Price
Burner
4594006
in-stock
For the original 4594006 Charbroil burner kit, we stock and sell the Music City kit 13802. We have sold this successfully for years. As pictured, it includes the U-shape burner, the drip vapoiser shield, and burner bracket. U-Shaped burner, now comes as a kit, includes burner, drip vaporiser shield & burner bracket. (PFB8, 13802) $49.50
Each
Quantity:
Igniter Set
4501764
Sorry, we do not stock or sell. Try Charbroil customer service.
Igniter Set for the U-Shaped Precision Flame Burner includes Igniter shield and ceramic electrode with wire attached by the factory.
We understand some of the Powerhouse 40 models were made with two cook grids and a smoker box. The dimensions of the individual grids in the original Powerhouse 40 were 14 3/4 by 11 3/4 inches each. Charbroil has discontinued the smoker box. It is no longer available. For the Powerhouse 40 we now ship a two piece set of grids - one grid is 14 3/4 by 11 3/4 and the other is 14 3/4 by 14 3/4. This two piece set replaces the two original grids AND the smoker box. This set is offered below. For Powerhouse 40 series grills, you have a choice of either a porcelain coated wire cook grid or uncoated cast iron cook grids. See below.
Cook Grid - Set of 2
4152741
Sorry, we do not stock or sell this cook grid or any substitutes. We now sub the Charbroil original cook grid, 4152741, to a two piece ORIGINAL Charbroil two piece set, P/N 4152778. 4152778 is a two porcelain coated steel cook grid.
Cook Grid
4152774
We are sold out of the 4152774 cook grid set. Charbroil has notified us that they are sold out and do not have any coming at this time. If they do re-supply us, we do not expect them until January 1, 2011. We think it is highly probable that this grid will be discontinued and not available again. We now stock the replacement porcelain coated wire cook grid - part number 4152741. It is available for ordering through our part number database lookup.
Uncoated Cast Iron Cook Grid Set for the Charbroil 8000 Series - One large -14 3/4 by 14 3/4 and one small - 14 3/4 by 11 3/4.
Briquette Plate
4501749
Sorry, this briquette plate is sold out and no longer available. We have no substitutes.
Briquette Plate for the Precision Flame Models. Measures 19 inches wide and 6 inches front to back. It sits under the precision flame burner and holds the briquettes. It is solid in the middle and has two rows of oval-shaped, air holes along each side. The air holes are approximately 1 3/4 inches long. 10.25
Powerhouse 40 Series Charbroil Grills take two warming racks. Carefully read the description of the two warming racks below and their position in the grill head so you can correctly choose the one (or both) that you wish to order.
Warming Rack
4152125
Sorry, we are sold out and cannot supply. We have discontinued stocking and selling this part.
Main (Bottom) Warming Rack for Charbroil 8000 series. The main warming rack that hooks into the top and bottom casting of the grill.
Warming Rack
4156449
Sorry, we are sold out til July 19 and cannot supply. Please check back to order.
Special While Quantities Last. Top (Smaller) Warming Rack for Charbroil 8000 series. This is the warming rack that hooks into the top lid of the grill and also hooks into the warming rack below it. It swings as the grill lid opens and closes. It cannot be used without the Larger (Bottom) Warming Rack. This is the TOP rack (sold individually) for a two warming rack set.

Sorry, We Do Not Sell The Parts Listed Below for Charbroil Grills:
Click on the the part you want below to go to part availability information.

 


 

 
Parts Masterflame Powerhouse 40 Series Popular Parts
Bar-shaped burner with two control knobs on the FRONT control panel as you face the grill.
Price
Burner
4594652
Sorry, we do not stock and sell this Charbroil burner. We have no substitutes to offer.
Masterflame Bar Burner for 9000 and 8000 series models made before 1999 with two venturi tubes that curve to the front. (MHP4652)
Igniter Set
4501758
The triangular-shaped collector box that is part number 4501758 has been discontinued by Charbroil. We are sold out. We have no alternatives for this collector box. The electrode and wire part (part number 5156105) that is used with the collector box is still available separately. It can be ordered through our parts database look up.
For Powerhouse 40 series grills, you have a choice of either a porcelain coated wire cook grid or uncoated cast iron cook grids. See below.
Cook Grid - Set of 2
4152741
Sorry, we do not stock or sell this cook grid or any substitutes. We now sub the Charbroil original cook grid, 4152741, to a two piece ORIGINAL Charbroil two piece set, P/N 4152778. 4152778 is a two porcelain coated steel cook grid.
Cook Grid
4152774
We are sold out of the 4152774 cook grid set. Charbroil has notified us that they are sold out and do not have any coming at this time. If they do re-supply us, we do not expect them until January 1, 2011. We think it is highly probable that this grid will be discontinued and not available again. We now stock the replacement porcelain coated wire cook grid - part number 4152741. It is available for ordering through our part number database lookup.
Uncoated Cast Iron Cook Grid Set for the Charbroil 8000 Series - One large -14 3/4 by 14 3/4 and one small - 14 3/4 by 11 3/4.
Briquette Plate
4501749
Sorry, this briquette plate is sold out and no longer available. We have no substitutes.
Briquette Plate for the Precision Flame Models. Measures 19 inches wide and 6 inches front to back. It sits under the precision flame burner and holds the briquettes. It is solid in the middle and has two rows of oval-shaped, air holes along each side. The air holes are approximately 1 3/4 inches long. 10.25
Powerhouse 40 Series Charbroil Grills take two warming racks. Carefully read the description of the two warming racks below and their position in the grill head so you can correctly choose the one (or both) that you wish to order.
Warming Rack
4152125
Sorry, we are sold out and cannot supply. We have discontinued stocking and selling this part.
Main (Bottom) Warming Rack for Charbroil 8000 series. The main warming rack that hooks into the top and bottom casting of the grill.
Warming Rack
4156449
Sorry, we are sold out til July 19 and cannot supply. Please check back to order.
Special While Quantities Last. Top (Smaller) Warming Rack for Charbroil 8000 series. This is the warming rack that hooks into the top lid of the grill and also hooks into the warming rack below it. It swings as the grill lid opens and closes. It cannot be used without the Larger (Bottom) Warming Rack. This is the TOP rack (sold individually) for a two warming rack set.

Sorry, We Do Not Sell The Parts Listed Below for Charbroil Grills:
Click on the the part you want below to go to part availability information.

 

 

Grill Parts Specialists for Charbroil, Sunbeam, Thermos, Charmglow, Weber, Ducane and Broilmaster Parts.
 

Answers and Click Throughs to Frequently Asked Questions

What We Sell:  We sell the popular replacement parts for the brands of gas grills listed on our website. All the parts we sell are shown or listed on our website. The parts carry a one year warranty.  We have no other parts to add to orders and no other parts available for sale. We offer shopping cart ordering - either by model number, by part number, or by descriptive, illustrated list of parts.  Because of our low prices, and low shipping charge per order, we reserve the right to limit quantities ordered.
How To Order:  All orders are placed through our website: bbqparts.com.  Please use our online brand shopping carts for efficient order processing.  To maintain accounting and shipping accuracy, we do not combine orders or change quantities or change parts ordered after the shopping cart is closed out.  If you need to change or cancel, let us know as soon as possible and we will do out best to catch the order before shipping.
How To Contact Us:  Sorry, we do not offer phone service.  We find we can offer better and more informed customer service by responding to email questions and queries.  Click here to go to our customer inquiry form.  If you need to report damaged or missing parts, please click here for that report form.  Thank you.
How To Pay: Orders can be charged to Visa, MasterCard, or Discover. Sorry, we do not accept American Express, money orders, or checks.  Sorry, we do not accept PayPal.
Where We Ship: We only ship to 48 of the United States, the states sometimes referred to as the "lower 48." All orders are shipped via United Parcel Service ground service.
How We Ship:  There is one low, flat rate shipping charge per order - $9.89 per order.  We only ship to the lower 48 United States and only via UPS ground service.  We need a street address for the shipping address.  No PO Boxes.  Sorry, we are unable to combine orders nor can we add to orders after the shopping cart is charged and closed out.  Sorry, we do not offer customer pick up or returns at our warehouse.  We usually ship within two business days of the receipt of order.
Where We Are:  Our shipping and warehouse location is in St. Petersburg, Fl.  All parts orders are shipped from St. Petersburg, Fl.  We do not have a retail store.   And, sorry, we do not offer customer pick up or returns at our warehouse.
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